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Plastics Plants

PLANTS - ZEPPELIN
Plants for plastics processors

Plastics Plants

Performance materials

An art in itself


Charging a wide range of materials and raw materials very carefully and accurately dosed in a specific sequence into the respective process at a precise time: this is the greatest challenge in the design of engineering solutions in plastics processing.

Zeppelin is at the technological forefront in this demanding industry with PVC processing and compounding systems and systems for the production of cross-linkable cables (VPE) within the cable industry. The complex tasks require extensive know-how to develop optimum solutions.

Our range is impressive:

- Automotive industry

- Electronics industry

- Cabel production

- Aviation industry

- Packaging industry

Our solutions

Plastics compounding

 

We love challenges

Complex tasks require extensive know-how to develop optimum solutions. We are in our element here, such as with the compounding of plastics. Many different and difficult to process raw materials place the highest demands on extruders and dosing systems in particular.

Absolute precision, high availability, and 24/7 reliability are crucial to the operating success of the entire system. We integrate the appropriate dosing device into the system together with the relevant conveying process for the various raw materials and additives, such as stabilizers, lubricants, plasticizers, pigments, fillers, flame retardants, cross-linking agents, propellants or glass or carbon fibers, for example, to improve the rigidity or mica to improve the appearance.

We also provide innovative solutions and components for gentle conveying after the compounding as well as for the obligatory cleaning and inspection of finished goods. But that is not all: whether it's semi- or fully-automated packaging systems or complete finished goods logistics through to silo loading facilities – Zeppelin supplies turn-key plants from a single source.

PVC processing



Stability in all areas

The stability of the entire system plays a crucial role for the treatment of PVC powder. Dosing systems for a batch process must meet the highest demands in terms of precision and reliability to ensure a consistently high product quality in the long run.

The supply of a wide variety of raw materials requires first-class recipe management via a modern, freely programmable control system. This must also be able to cope with rapid cleaning with frequent recipe changes. The raw materials and additives that place high demands on the bulk material and liquid handling due to their properties are automatically dosed into the heating-cooling mixers depending on the recipe. The finished dry blend is conveyed to the extruder via intermediate silos after this mixing process.

Gentle conveying processes – pressure, suction or mechanical screw conveying is used depending on your application – reduce the resulting separation to a minimum. Inflatable conveying lines, vibrated rubber or PE pipes and the Overflow bypass conveying system ensure the reliable handling of materials even under the most difficult conditions. In addition, blending silos, specifically developed for this task, are even located upstream of the extruder, if required.

Plasticizers and other liquids, temperature-controlled or melted as required, are supplied via liquid dosing systems. Likewise, liquid weighers or volumetric multi-dosing systems are used for closed systems.

Cable sheathing with VPE granulate

Building up tension in a relaxed manner

The handling of material for the production of cable sheathings using VPE granulate is one of the most demanding tasks in bulk materials technology. The product purity requirements here are particularly high. Experience, know-how and complete systems, precisely harmonized with one another, determine the quality of the finished product.

Even the slightest contamination can cause major damage when insulating medium- and high-voltage cables. The handling of raw materials under clean room conditions is therefore essential for a reliable process.

Peroxide clusters and contamination are not tolerable. That is why we only rely on our own ability with this challenge: All components in this case originate exclusively from Zeppelin. Designs without any dead space were developed for this special application. Smooth pipe connections, special fittings and gentle low-velocity conveying – here every detail is decisive.

Container discharging

Tilting unit for the gravimetric discharging and charging of ISO containers

The container tilting station CTU is a tilting unit suitable for discharging and charging ISO containers with bulk materials. The station can accommodate either 20', 30' or 40' containers. The complete process, starting with the removal of the container from the truck to the tilting process with a tilting angle of up to 45° and finally returning the container to the vehicle, is fully automated.