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Petrochemical Processing Plants

METALTEK Casting Processes
Petrochemical processing plants

Petrochemical Processing Plants

Petrochemical



Leading global provider of high performance products for hydrogen reformer, ethylene pyrolysis, DRI, and similar high temperature applications

Petrochemical processing plants demand safety in extreme, high temperature and pressure conditions. Customers specify exceptional MetalTek alloys for superior performance and productivity in fabricated assemblies that operate under pressure at 1700 to 2000 degrees Fahrenheit, for 10 years or more. Our ability to sand cast very thin tube sheets 15 feet long solved an industry problem and makes MetalTek the international leader in the supply of petrochemical tube mounting sheets. Selecting centrifugals with their inherent fine grain structure for outlet manifold tees has saved petrochemical plant operators time and cost through improved weldability of assemblies and reduced maintenance.

With installations in over 400 petrochemical facilities and more than 35 countries worldwide, MetalTek provides product and materials expertise to the leading global petrochemical processors.

Typical applications:

  • Ammonia production
  • Convection furnaces
  • Direct Reduction of Iron (DRI)
  • Ethylene pyrolysis
  • Hydrogen production
  • Methanol production
  • Steam reformers

Typical products:

  • Bullhead tees
  • Catalyst tubes
  • Convection section tube sheets
  • Elbows
  • Ethylene coils
  • Ethylene cracker tubes & fittings
  • Furnace tubes and assemblies
  • Heater hardware
  • Manifold tubes and assemblies
  • Pyrolysis furnace coils
  • Radiant sections
  • Radiant tube trees
  • Static cast fittings
  • Steam reformer assemblies
  • Wye fittings

For additional product examples, see our Solutions page and filter by petrochemical market.

Typical materials:

  • High temperature alloys including HK, HK30, HK40, HP, HP40, HP50, HP Mod, MTEK 20-32Nb, MTEK Super 20-32Nb, MTEK 25-35MA, MTEK 25-35Nb, MTEK 25-35LC, MTEK 30-50W, MTEK 35-45MA

Certifications:

  • ISO 9001:2008 (QMS)
  • ASNT-TC-1A
  • ASTM A 488
  • ASME Section IX
  • ASME B31.3
  • API STD 530
  • PED (Pressure Equipment Directive) Material Manufacturer