Typical Seal Ring Materials
Typical minimum yield stress and ultimate stress of the seal ring material shall at maximum
design temperature be 300 MPa, respectively, in order to allow for reasonably elastic spring
back
Lower strength may be used, but is not recommended.The user is responsible for
selecting a seal ring material which is suitable for the service medium and the design
temperature conditions. Seal ring materials are commonly chosen to be compatible with
the flange material, I.e. Duplex seal ring in duplex flange.
IX Seal Ring Selection
Flange Material |
Service Temp |
Seal Ring Material |
Seal Ring PTFE Color |
Carbon Steel |
-50oC to + 250oC |
CS, 316L, Low Alloy Steel (AISI4140) |
Blue |
Stainless Steel |
-50oC to + 250oC |
22Cr Duplex |
Yellow |
Stainless Steel |
-50oC to + 250oC |
17/4-PH |
Orange |
Stainless Steel |
-101oC to + 250oC |
Nickel Allys (Inconel 625 etc) |
Black |
Coating
IX Seal Rings shall be coated with 10μm to 30μm PTFE coating. The colour of the coating
shall follow the requirement above table.
Surface Finish
All sea rings surfaces shall be machined with maximum surface roughness in accordance
with below table:
Location
|
Ra max μm
|
Sealing Faces
|
0,8
|
All other Surfaces
|
6,3
|
How IX Ring Seal Works
IX Seal Ring axial forces are exerted on the taper of the metal seal ring and translated into
a radial sealing force.
Furthermore with increased pre-load,the bevel is closed and face to face contact is achieved
at the outer wedge while most of the bolt pre-load is transferred as compressive forces
between the flange faces at the heel.
There are two independent seals. The first seal is created by application of seal seating
stress at the flange heel. The flange also remains in contact along it`s outer circumference
at the flange faces for all allowable load levels. The main seal is the IX Seal Ring. The seal
ring force is provided by the elastic stored energy in the stressed seal ring. Any hell leakage
will give intemal pressure acting on the seal ring inside intensifying the sealing action. The
design aims at preventing exposure to oxygen and other corrosive agents. Thus, this prevents
corrosion of the flange faces, the stressed length of the bolts and the seal ring.
IX Seal Ring Installation
Size & Weight
The IX Rings only have one dimension per DN (Nominal Diameter) that covers all the pressure classes
DN
|
NPS
|
IX Dimension
|
Weight (kg)
|
15
|
1/2"
|
IX15
|
0,02
|
20
|
3/4"
|
IX20
|
0,03
|
25
|
1"
|
IX25
|
0,03
|
40
|
1 1/2"
|
IX40
|
0,05
|
50
|
2"
|
IX50
|
0,08
|
65
|
2 1/2"
|
IX65
|
0,12
|
80
|
3"
|
IX80
|
0,17
|
100
|
4"
|
IX100
|
0,28
|
125
|
5"
|
IX125
|
0,42
|
150
|
6"
|
IX150
|
0,62
|
200
|
8"
|
IX200
|
0,99
|
250
|
10"
|
IX250
|
1,85
|
300
|
12"
|
IX300
|
2,18
|
350
|
14"
|
IX350
|
2,60
|
400
|
16"
|
IX400
|
3,43
|
450
|
18"
|
IX450
|
4,38
|
500
|
20"
|
IX500
|
5,27
|
550
|
22"
|
IX550
|
6,48
|
600
|
24"
|
IX600
|
7,55
|
650
|
26"
|
IX650
|
8,74
|
700
|
28"
|
IX700
|
10,40
|
750
|
30"
|
IX750
|
11,80
|
800
|
32"
|
IX800
|
13,30
|
850
|
34"
|
IX850
|
14,80
|
900
|
36"
|
IX900
|
17,10
|
950
|
38"
|
IX950
|
18,90
|
1000
|
40"
|
IX1000
|
20,90
|
1050
|
42"
|
IX1050
|
23,00
|
1100
|
44"
|
IX1100
|
25,10
|
1150
|
46"
|
IX1150
|
27,50
|
1200
|
48"
|
IX1200
|
29,90
|
Features
>Size form 10mm to 1700mm currently in service;
>IX seal ring can be at high temperatures. Maximum service temperature being limited by the seal material selected. Materials range from carbon and alloy steel through to inconel, with a range of coating for lubrication;
>The sealing system is extremely leak tight under the most severe conditions of pressure, temperature, vacuum, and is suitable for nuclear applications;
>Cold quench conditions and thermal cycling are the cause of most leakage problems where conventional compressible type joints and seal materials are used. The additional flexibility of the IX Seal Ring ensures a tight seal during thermal transient conditions;
>compact and lighter flange designs can usually be achieved by using IX Seal Rings. Fluid seal areas and joint loads are lower when compared with conventional compressible type joints;/p>
>The all IX Seal Ring is elastic in design and on dismantling reverts to its original form ready for re-use. All seals of a given size are interchangeable without any pre-fitting.